Data Traceable Servo Press Machine With Exclusive Control Software C Type

data traceable press machine for pressure&displacement test with exclusive control software

 

 

About Pressing Mounting Machine

 

 

 

 

 

 

1. Technology Principle:

 

1) The machine is driven by servo motor,achieving the pressure assembly and pressure displacement measurement function by output force of high precision ball screw.

 

2) Precise force sensor and encoder inside can measure the velocity ,pressure and position accurately.The exclusive control software can control pressing mounting force and velocity,stop position,dwell time and so on. to make sure the CNC management during the whole process.

 

 

 

2. Basic Operation:

 

1) Teaching mode:relevant parameters can be set

 

2) Operation mode:press the button,pressing machine would run with the setting parameters(as shown in the curve below)

 

3) External control mode: the machine can receive the instructions via external I/O ports to work

 

4) Editing function:

(1) allows multiple setups to control pressing mounting speed and stop position during the whole process

(2) realize the application of setting judgement window and incremental control etc.

 

 

 

3. Control Software

 

1) Setup:allows to edit working program and set judgement condition

 

2) data sampling program:can download the data during the whole process and save it in PC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function Application

 

 

 

 

 

 

1. Control pressing mounting assembly size precisely

 

★Servo pressing mounting machine can test the pressure precisely according to the set pressed depth and compensate workpiece size tolerance to make sure the precision.It can also set pressure and displacement quality judgement region at the same time and detect online to ensure the product pressing mounting 100% qualified.

 

 

 

2. Control pressing mounting stop position precisely

 

★The guide wheels is assembled between 2 positioning pallets.The pallets need to be mounted precisely during the assembly to ensure the size.

 

★Set precise stop position and detect stop pressure.

 

 

 

 

3. Control pressing mounting time and pressure

 

★Servo pressing machine can conduct precise regular time and pressure operation to ensure the safe and reliable bond.It is widely used in the bonding operation and the ultrasonic welding.

 

 

 

4. Control pressing mounting stop force precisely

 

★The encapsulation of aluminium casing needs precise force and displacement control.Set the pressure accurately and control the stop position to avoid the motor being damaged by pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frame Diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameters Table

 

 

 

 

 

 

 

Items/Type		Unit	TJ-SP -01	TJ-SP -05	TJ-SP -10	TJ-SP -20	TJ-SP -30	TJ-SP -50
	Maximum value	KN	1	5	10	20	30	50
	Allowance range	KN	0.1-1	0.5-5	1-10	2-20	3-30	5-50
	Minimum adjustable unit	N	1
	Minimum detection value	0.2% of the maximum pressure
Lead	Maximun value	mm	200	200	200	200	250	350
	Minimum adjustable unit	mm	0.01 mm
Speed	Press mounting	mm/s	0-35 mm/s
	Fast forward/ return	mm/s	0-100 mm/s
	Minimum adjustable unit	mm/s	0.01
Dwell time	Maximum vaule	S	3000
	Minimum adjustable unit	S	0.1
Repeatability		mm	±0.01
Power		kw	0.4	0.75	1.5	2.2	3.5	5.5
Voltage	Tri-phase	V	380/220

 

 

Items/Type		Unit	TJ-SP -70	TJ-SP -100		TJ-SP -150		TJ-SP -200	TJ-SP -250	TJ-SP -300
Pressure range	Maximum value	KN	70	100		150		200	250	300
	Allowance range	KN	7-70	10-100		15-150		20-200	25-250	30-300
	Minimum adjustable unit	N	1 N
	Minimum detection value	0.2% of the maximum pressure
Lead	Maximun value	mm	350	500		500		500	500	500
	Minimum adjustable unit	mm	0.01 mm
Speed	Press mounting	mm/s	0-35		0-35		0-30	0-25	0-20		0-15
	Fast forward/ return	mm/s	0-100		0-100		0-100	0-50	0-50		0-30
	Minimum adjustable unit	mm/s	0.01
Dwell time	Maximum vaule	S	3000 s
	Minimum adjustable unit	S	0.1 s
Repeatability		mm	±0.01
Power		kw	7.5	7.5		7.5		7.5	11	11
Voltage	Tri-phase	V	380/220

 

★Only for reference.The stroke is optional,specific parameters are subject to the agreement.