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Data Traceable Ball Screw Servo Driven Press For Micro Motor And Internal Parts Assembly

  • Data Traceable Ball Screw Servo Driven Press For Micro Motor And Internal Parts Assembly
  • Data Traceable Ball Screw Servo Driven Press For Micro Motor And Internal Parts Assembly
  • Data Traceable Ball Screw Servo Driven Press For Micro Motor And Internal Parts Assembly
  • Data Traceable Ball Screw Servo Driven Press For Micro Motor And Internal Parts Assembly
Place of Origin China
Brand Name TJ
Certification CE
Model Number TJ-SP-01,05,10,20,30,50,70,100,150,200,250,300
Minimum Order Quantity 1 pcs
Price negotiable
Packaging Details non wooden box
Delivery Time 6~8 weeks
Payment Terms T/T,30% payment in advance,70% before delivery
Supply Ability 20 pcs per month

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Product Details
Machine Model C-type/four-column Type/desktop Type Control Forms Touch Screen Type/computer Type
Pressure Range 0.1~250KN Max. Effective Stroke 500mm
Pressing Mounting Speed 0~35mm/s Fast Forward/return Speed 0~100mm/s
Max. Dwell Time 3000s Repeatablity ±0.01
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servo press 150

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power press machine

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Ball Screw Servo Driven Press
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Product Description

data traceable ball screw drive servo pressing machine for micro-motor and internal parts assembly

 

About Pressing Mounting Machine

 

 

 

 

 

 

1. Technology Principle:

 

(1) The machine is driven by servo motor,achieving the pressure assembly and pressure displacement measurement function by output force of high precision ball screw.

 

(2) Precise force sensor and encoder inside can measure the velocity ,pressure and position accurately.The exclusive control software can control pressing mounting force and velocity,stop position,dwell time and so on. to make sure the CNC management during the whole process.

 

 

 

2. Basic Operation:

 

(1) Teaching mode:relevant parameters can be set

 

(2) Operation mode:press the button,pressing machine would run with the setting parameters(as shown in the curve below)

 

(3) External control mode: the machine can receive the instructions via external I/O ports to work

 

(4) Editing function:

① allows multiple setups to control pressing mounting speed and stop position during the whole process

② realize the application of setting judgement window and incremental control etc.

 

 

3. Control Software

 

(1) Setup:allows to edit working program and set judgement condition

 

(2) data sampling program:can download the data during the whole process and save it in PC

 

 

 

 

 

 

 

Main Features

 

 

 

 

 

1. Diverse pressing mounting modes

--meet high precision production and quality control requirements

 
1)

 

Servo pressing machine can control pressing mounting speed,position and pressure accurately.

 
2)

 

Set lots of pressing programs including constant pressing speed,precise stop position,precise stop force,precise pressing displacement stop etc. working modes which can meet 2 or more sections pressing mounting working requirements easily.

 
3)

 

Within the stroke,we can set any stop position precisely and don’t need to use any expensive precision mould to make sure the pressing precision.

 

 

 

 

 

2. Online pressing quality control

--meet quality control and data management during the whole process

 
1)

 

After the operation,all the setting,result data and press displacement curve can be shown on the interface of the pressing machine.It can control interference fit quality efficiently,realize the working data traceability management,detect and remove bad products to avoid more losses.It can also help to optimize the technical parameters and designs at the same time.

 
2)

 

With the function of checking the position upon bearing force to test whether it works and the direction is right or not.

 
3)

 

With the function of detecting the pressure and sampling other pressure values(max. value ,incremental value etc.)in any position of the pressing mounting displacement range to judg1e whether it can satisfy the set quality control conditions or not.

 
4)

 

With the function of detecting pressure and position in the stop position to judge whether it can satisfy the set quality control condition in the stop position.

 

 

 

 

3. Automatic precision compensation

--meet the the precise assembly requirement under the special operating condition

 
 

 

The servo pressing machine has unique solutions:software automatic compensation,system dynamic compensation and external trigger stop function.

 

 

 

 

4. Environmental,energy-efficient,safe and low operating cost

 
1)

 

The AC servo motor actuating device provides clean working environment which satisfies the special requirements of different clean workshops.

 
2)

 

Compared with pneumatic and hydraulic pressure,servo pressing mounting machine save about 80% energy,meet international environmental standard ISO14000.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function Application

 

 

 

 

1. Control pressing mounting assembly size precisely

 
1)

 

Servo pressing mounting machine can test the pressure precisely according to the set pressed depth and compensate workpiece size tolerance to make sure the precision.

 
2)

 

It can also set pressure and displacement quality judgement region at the same time and detect online to ensure the product pressing mounting 100% qualified.

 

 

2. Control pressing mounting stop position precisely

 
1)

 

The guide wheels is assembled between 2 positioning pallets.The pallets need to be mounted precisely during the assembly to ensure the size.

 
2)

 

Set precise stop position and detect stop pressure.

 

 

3. Control pressing mounting time and pressure

 
1)

 

Servo pressing machine can conduct precise regular time and pressure operation to ensure the safe and reliable bond.

 
2)

 

It is widely used in the bonding operation and the ultrasonic welding.

 

 

4. Control pressing mounting stop force precisely

 
1)

 

The encapsulation of aluminium casing needs precise force and displacement control.

 
2)

 

Set the pressure accurately and control the stop position to avoid the motor being damaged by pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameters Table

 

 

 

 

 

Items/Type Unit

TJ-SP

-01

TJ-SP

-05

TJ-SP

-10

TJ-SP

-20

TJ-SP

-30

TJ-SP

-50

 

 

 Maximum value KN 1 5 10 20 30 50

Allowance

range

 KN 0.1-1 0.5-5 1-10 2-20 3-30 5-50

Minimum adjustable

unit

 

N

 

1

Minimum

detection

value

 

0.2% of the maximum pressure

 

 

Lead

Maximun

value

 mm 200 200 200 200 250 350

Minimum adjustable

unit

 

mm

 

0.01

 

 

 

Speed

Press

mounting

 mm/s 0-35

Fast forward/

return

 

mm/s

 

0-100

Minimum adjustable

unit

 

mm/s

 

0.01

 

Dwell

time

Maximum

vaule

 S 3000

Minimum adjustable

unit

 

S

 

0.1
Repeatability mm ±0.01
Power kw 0.4 0.75 1.5 2.2 3.5 5.5
Voltage Tri-phase V 380/220
 

 

 

 

 

Items/Type Unit

TJ-SP

-70

TJ-SP

-100

TJ-SP

-150

TJ-SP

-200

TJ-SP

-250

TJ-SP

-300

 

 

 

 

Pressure

range

 

 

 

 Maximum value KN 70 100 150 200 250 300

Allowance

range

 KN 7-70 10-100 15-150 20-200 25-250 30-300

Minimum adjustable

unit

 

N

 

1

Minimum

detection

value

 

0.2% of the maximum pressure

 

 

Lead

Maximun

value

 mm 350 500 500 500 500 500

Minimum adjustable

unit

 

mm

 

0.01

 

 

 

Speed

Press

mounting

 mm/s 0-35 0-35 0-30 0-25 0-20 0-15

Fast forward/

return

 

mm/s

 

0-100

 

0-100

 

0-100

 

0-50

 

0-50

 

0-30

Minimum adjustable

unit

 

mm/s

 

0.01

 

Dwell

time

Maximum

vaule

 S 3000

Minimum adjustable

unit

 

S

 

0.1
Repeatability mm ±0.01
Power kw 7.5 7.5 7.5 7.5 11 11
Voltage Tri-phase V 380/220
 

 

 

 

★Only for reference.The stroke is optional,specific parameters are subject to the agreement.

 

 

 

 

 

 

 

Comparison

 

 

 

Compared with hydraulic/pneumatic pressing mounting machines,servo machines have many obvious advantages.

 

 

  servo hydraulic pneumatic
pressure range 0.1~400KN 200~5000KN 1~20KN
pressure precision 0.2 % F.S 2%F.S 2%F.S
repeatability 0.01mm 0.02mm 0.02mm
max. speed 250 mm/s 30 mm/s 50 mm/s
working life 10 million times 10 years (need maintenance) 5-10 years(need maintenance)
stroke 10-500 mm 200-600 mm 10-100 mm
energy consumption

energy

saving

 high consumption high consumption
maintenance easy&seldom hard&often often
environmental nature non-pollution much pollution much noise

 

Tags:

servo press 150

power press machine

tablet press machine